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ATTN: Shippers of Hazardous MaterialsOn November 8th and 9th , the Third Part Test Labs met with the Department of Transportation to discuss changes in the test reports for packages containing hazardous materials. The D.O.T has issued a report format that ALL Third Party Test Labs are to use in the future. The effective date has yet to be determined. Pro-Pack Testing Laboratory, Inc. is currently working on moving to the new reporting format.The new test report format required by D.O.T. will force all Third party Test Labs to provide all information or risk losing their approval to do such testing. This will mean more work for the shippers of hazardous materials packages as well as the Third Party Test Labs performing the certifications on such packages. We at Pro-Pack Testing Laboratory are working on methods and processes to ensure a smooth transition to the new reporting process. We appreciate your patience and cooperation during this phase. Click on the links below to review the new reporting format for each type of package that we test. Test Report Outline The below link will provide a general outline of the new reporting format. The report will be broken down into sections. Each section will contain information about a particular portion or component of the package. The information within each section may NOT be altered, deleted or placed into another section of the report. The above is a “general” format. For more detailed information on what is required on each specific package type, click the applicable link below. Samples of Test Reports as Required by D.O.T. Click on the below link to take you to sample test reports for each type of package listed below. These examples will be the same reports (both in content and appearance) as what you will receive from Pro-Pack Testing Laboratory, Inc. when we perform a certification for you. There is not a sample test report for every type of package that Pro-Pack Testing Laboratory, Inc. performs certifications on but the reports will be the same format as those shown here.
The information that is required in the “General Test Report” outline is IN ADDITION TO the information required for each specific type of package that will be certified. See each package type below for a list of further information required before a certified test report can be issued. For Packagings Certified as conforming to:Section 178.516: Standards for Fiberboard Boxes View Standard1) Specific test report requirements for fiberboard boxes. a) Box style (FEFCO/ASSCO code) i) Number of walls – flute type ii) Board caliper iii) Basis weight of each liner and medium iv) Combined basis weight b) Method of joining panels i) Manufacturer's joint (1) Flap size (2) Location c) Dimension external (L x W x H) d) Dimension internal (L x W x H) e) Top flap inner gap or meet. f) Top flap outer overlap or meet. g) Bottom flap inner gap or meet. h) Bottom flap outer overlap or meet i) Stacking height (if different from box height). j) Handles, material type, number and position. k) Closure method of box l) Liner (if present) i) Material ii) Thickness iii) Mass iv) Closing method m) Inner partitions (if present) i) Material of construction (1) Type and grade (2) Thickness (a) Minimum (b) Nominal ii) Number of walls – flute type iii) Board caliper iv) Basis weight of each liner and medium v) Combined basis weight vi) Dimensions (1) Length (2) Width Section 178.504: Standards for Steel Drums Section 178.505: Standards for Aluminum Drums Section 178.506: Standards for metal drums other than steel or aluminum View Standard1) Specific test report requirements for metal drums: a) Gasket – materials of construction (if present) i) Type of gasket material; ii) Thickness of gasket and configuration; b) Diameter of drum, external i) Maximum ii) Minimum; c) Height of drum i) Overall; ii) Stacking; d) Rolling hoops on drum; i) Number; ii) Location; iii) Height; e) Seam type i) End seam (chime); ii) Side seam; f) Handle (s) (if present) i) Material; ii) Number; iii) Location; g) Closure (s) including liner (s) (other than covers of removable head drums) i) Material; ii) Number; iii) Location; iv) Design; (1) Thread type (2) Thread style (3) Thread pitch v) Closure Diameter; vi) Closure Thickness; vii) Closure Weight; viii) Closure Liner (1) Material (2) Thickness (3) Weight h) Cover and closure ring (removable head drums) i) Style; ii) Material (including bolt if present); iii) Dimensions (including bolt if present); i) Inner liner, lining or coating (if present) i) Material; ii) Thickness iii) Closing method (liner) Section 178.507: Standard for plywood drums View Standard1) Specific test report requirements for plywood drums: a) Number of plies (1) Heads; (2) Body b) Gasket – materials of construction (if present) i) Type of gasket material; ii) Thickness of gasket and configuration; c) Diameter, external i) Maximum ii) Minimum; d) Height i) Overall; ii) Stacking; e) Closure (s) including liner (s) (other than covers of removable head drums) i) Material; ii) Number; iii) Location; iv) Design; (1) Thread type (2) Thread style (3) Thread pitch v) Closure Diameter; vi) Closure Thickness; vii) Closure Weight; viii) Closure Liner (1) Material (2) Thickness (3) Weight f) Cover and closure ring (removable head drums) i) Style; ii) Material (including bolt if present); iii) Dimensions (including bolt if present); g) Inner liner, lining or coating (if present) i) Material; ii) Thickness iii) Mass iv) Closing method (liner)Section 178.508: Standards for Fiber Drums View Standard1) Specific test report requirements for fiber drums: a) Number of plies and material of each ply; i) Heads; ii) Body b) Basis weight of fiber plies; c) Thickness of each ply and total thickness; (1) Minimum (2) Nominal; d) Gasket – materials of construction (if present) i) Type of gasket material; ii) Thickness of gasket and configuration; e) Diameter, external i) Maximum ii) Minimum; f) Height i) Overall; ii) Stacking; g) Closure (s) including liner (s) (other than covers of removable head drums) i) Material; ii) Number; iii) Location; iv) Design; (1) Thread type (2) Thread style (3) Thread pitch v) Closure Diameter; vi) Closure Thickness; vii) Closure Weight; viii) Closure Liner (1) Material (2) Thickness (3) Weight h) Cover and closure ring (removable head drums) i) Style; ii) Material (including bolt if present); iii) Dimensions (including bolt if present); i) Inner liner, lining or coating (if present) i) Material; ii) Thickness iii) Mass; iv) Closing method (liner) Section 178.509: Standards for Plastic Drums and Jerricans View Standard1) Specific test report requirements for plastic drums and jerricans: a) Gasket – materials of construction (if present) i) Type of gasket material ii) Thickness of gasket and configuration; b) External dimensions i) Diameter, external ii) Maximum iii) Minimum c) Body section (non-round packages) i) Length (maximum and minimum) ii) Width (maximum and minimum) d) Height i) Overall; ii) Stacking; e) Handles (s) if present) material, number and location f) Closures (s) including liner (s) (other than covers of removable head drums) i) Material; ii) Number; iii) Location; iv) Design; (1) Thread type (2) Thread style (3) Thread pitch v) Diameter; vi) Thickness; vii) Weight; viii) Liner (1) Material (2) Thickness (3) Weight g) Cover and closure ring (removable head drums) i) Style ii) Material (including bolt if present); iii) Dimensions (including bolt if present); h) Inner liner, lining or coating (if present) i) Material ii) Thickness iii) Mass iv) Closing method (liner) Section 178.511: Standards for Aluminum and Steel Jerricans View Standard1) Specific test report requirements for metal jerricans: a) Gasket – materials of construction (if present) i) Type of gasket material; ii) Thickness of gasket and configuration; b) Dimensions of jerrican, external i) Length (Maximum and minimum); ii) Width (Maximum and minimum) c) Height of jerrican i) Overall; ii) Stacking; d) Seam type i) End seam (chime); ii) Side seam; e) Handle (s) (if present) i) Material; ii) Number; iii) Location; f) Closure (s) including liner (s) (other than covers of removable head jerricans) i) Material; ii) Number; iii) Location; iv) Design; (1) Thread type (2) Thread style (3) Thread pitch v) Closure Diameter; vi) Closure Thickness; vii) Closure Weight; viii) Closure Liner (1) Material (2) Thickness (3) Weight g) Cover and closure ring (removable head jerricans) i) Style; ii) Material (including bolt if present); iii) Dimensions (including bolt if present); h) Inner liner, lining or coating (if present) i) Material; ii) Thickness iii) Closing method (liner) Section 178.512: Standards for Steel or Aluminum Boxes View Standard1) Specific test report requirements for steel or aluminum boxes a) Gasket – materials of construction (if present) i) Type of gasket material; ii) Thickness of gasket and configuration; b) Dimension external (L x W x H) c) Dimension internal (L x W x H) d) Stacking height e) Handles, material type number and position f) Closures (Latches, etc.) number, type, position and materials g) Closure Method h) Liner or lining i) Material; ii) Thickness; iii) Mass; iv) Closing method; Section 178.513: Standards for Boxes of Natural Wood Section 178.514: Standards for Plywood Boxes Section 178.515: Standards for reconstituted Wood Boxes View Standard1) Specific test report requirements for boxes of natural wood. a) Number of plies in base, body and lid (Plywood only) b) Method of joining panels c) Dimension external (L x W x H) d) Dimension internal (L x W x H) e) Stacking height f) Handle (s) (if present) i) Material; ii) Number; iii) Location; g) Closures (Latches, etc.) number, type, position and materials h) Closure Method i) Liner (if present) i) Material; ii) Thickness; iii) Mass; iv) Closing Method;
Section 178.517: Standards for Plastic Boxes View Standard1) Specific test report requirements for plastic boxes. i) Density b) Gasket – materials of construction (if present) i) Type of gasket material; ii) Thickness of gasket and configuration; c) Dimension external (L x W x H) d) Dimensions internal (L x W x H) e) Stacking height (if different from box height) f) Handles, material type, number and position; g) Closures (Latches, etc.), number type, position and materials h) Closure method i) Liner or lining (if present) i) Material; ii) Thickness; iii) Mass; iv) Closing method; Section 178.518: Standards for Woven Plastic Bags View Standard1) Specific test report requirements for woven plastic bags a) Fabric (warp/weft), tapes per 100 mm b) Material strength elongation c) Style of bag d) Dimensions i) Flat unopened ii) Gusset, open width iii) Bottom width, flat unopened iv) Valve width e) Closure method (top, base, side) f) Sewing (if applicable) i) Style and density of stitches ii) Type of thread and minimum breaking load g) Perforations h) Adhesive, type i) Coating or liner i) Material type and grade ii) Number of liners (s) iii) Thickness iv) Type of film grade v) Grammage of plies Section 178.519: Standards for Plastic Film Bags View Standard1) Specific test report requirements for plastic film bags a) Style b) Dimensions i) Flat unopened ii) Gusset, open width iii) Bottom width, flat unopened iv) Valve width c) Closure method (top, base side) d) Number of plies e) Material strength elongation Section 178.520: Standards for textile bags View Standard1) Specific test report requirements for textile bags i) Material type and grade b) Style c) Dimensions i) Flat unopened ii) Gusset, open width iii) Bottom width, flat unopened iv) Valve width d) Closure method (top, base side) e) Sewing style and threads per inch f) Type of thread and breaking strength g) Coating i) Material ii) Thickness or weight h) Liner i) Number of plies ii) Material iii) Thickness Section 178.521: Standards for Paper Bags View Standard1) Specific test report requirements for paper bags a) Number of plies b) Basis weight of plies c) Coating i) Material ii) Thickness or weight d) Liner i) Material ii) Thickness e) Style f) Dimensions i) Flat unopened ii) Gusset, open width iii) Bottom width, flat unopened iv) Valve width g) Closure method (top, base side) h) Glue type i) Sewing style and threads per inch j) Type of thread and breaking strength Section 178.522: Standards for Composite Packagings with Inner Plastic Receptacles Section 178.523: Standards for Composite Packagings with Inner Glass, Porcelain or Stoneware Receptacles View StandardSpecific test report requirements for composite packagings. 1) The test report requirements for the outer package design type as indicated in the appropriate packaging section. 2) The test report requirements for the inner receptacle are as indicated in the inner packaging section. Specific Test report requirements for inner packagings and inner receptacle (s) a) Package type and style. b) Material of construction; i) Type and grade; ii) Thickness; (1) Minimum; (2) Nominal; c) Materials of construction gasket, (if present) i) Type of material; ii) Thickness and configuration; d) Method of construction; e) Capacity i) Nominal; ii) Maximum; f) Cross Sectional dimensions i) Diameter, external (1) Maximum; (2) Minimum; g) Body section (non-round packages); i) Length, Maximum and Minimum ii) Width, Maximum and Minimum h) Height i) Handles (s) if present material, number and location j) Closure (s) including liner (s) i) Material ii) Number iii) Location iv) Design (1) Thread type (2) Thread style (3) Thread pitch (4) Diameter (5) Thickness k) Mass i) Body ii) Closure (s) l) Closure means and methods i) Equipment used; ii) Repeatable method. Closure Information:
Note: D.O.T. is considering removing
the requirement for the “4GW” marking but for now it is required.
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